Advanced Heat Trace Solutions

Calculator

Pipe Heat-Loss Interactive Model
EPOLY

HEAT-LOSS WORKSPACE

Pipe Heat-Loss Interactive Model

Explore insulated pipe heat loss with live physical feedback and reference comparison.

INPUT CONDITIONS

Configure the pipe system

Outdoor industrial pipe installation sceneIndoor industrial pipe installation scene
Outdoor industrial scene

Pipe geometry

m

Insulation

Thermal boundary conditions

CALCULATION RESULT

Review calculated heat loss

Thermal response

The core, insulation barrier, surface resistance and escaping heat respond to each input.

REFERENCE MATCH
r₁ · pipe radiusr₂ · insulation edgeRs · surface / h_effqdesign · heat escaping
Core heatInsulation barrierHeat escapingCold air / wind
DESIGN HEAT LOSS

Physical model calculation

SI calculation basis · linked to the cross-section
TOTAL HEAT LOSS
TEMPERATURE DIFFERENCE
INSULATION K FACTOR
SURFACE TEMPERATUREouter cladding surface
OUTER FILM COEFFICIENT
TOTAL THERMAL RESISTANCE

What changed?

Thermal interpretation

Reference comparison

Edit the benchmark when checking a different reference case.

REFERENCE
THIS MODEL
DIFFERENCE

Insulation response

Heat loss by thickness
Material curve and calculation basis

Mathematical model

Physical model: Pipe Heat-Loss Physical Model

This tool treats insulation as cylindrical conduction. Its outer surface loses heat to ambient by convection and radiation. Since k varies with mean temperature and surface temperature is unknown, the program solves surface temperature in up to 90 iterations.

r₁ = OD / 2 r₂ = r₁ + t
k = k(Tmean) Tmean = (Tpipe + Tsurface) / 2
Rins = ln(r₂ / r₁) / (2πk)

hconv = 8.30 + 4.08V × (0.1048 / (2r₂))⁰·²²
hrad = εσ(Tsurface,K² + Tambient,K²)(Tsurface,K + Tambient,K)
h_eff = hconv + hrad Rsurface = 1 / (h_eff × 2πr₂)

qraw = ΔT / (Rins + Rsurface)
Tsurface,next = Tambient + qraw × Rsurface
qdesign = qraw × (1 + SF) × Findoor

Current defaults: SF = 5%, Findoor = 0.90 in indoor mode, and ε is user adjustable.

Offline interactive heat-loss workspace. Use approved engineering data for final design decisions.

Manufacturing Excellence

E-POLY Technology-Advanced Heat Trace Solutions

E-POLY is a manufacturer of Heat Trace Cable, dedicated in the design and manufacturing of trace heating cable for snow melting, roof de-icing, pipe freeze protection, radiant floor heating and process heating.

No.12, Lingbo Road, Economic Development Area, Gaoyou City, Jiangsu Province, China. All rights reserved.

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E-POLY Technology – Manufacturing ExcellenceNo.12, Lingbo Road, Economic Development Area, Gaoyou City, Jiangsu Province, China.All rights reserved.